Wysong Fabrication Equipment is expanding its offerings with the introduction of the TFON Leveltech® Series, a state-of-the-art line of leveling and stress-relieving machines designed to meet the evolving demands of modern metal fabrication. These machines are engineered to provide precise flatness correction, internal stress relief, and enhanced workpiece stability, making them an essential addition to any shop handling sheet metal or plate processing.
Revolutionizing Flatness and Material Stability
Metal fabrication processes such as laser cutting, plasma cutting, and punching often introduce internal stresses and distortions in metal sheets. These stresses can lead to material warping, dimensional inaccuracies, and inconsistencies in downstream processes like bending and welding. The TFON Leveltech® Series tackles these challenges head-on by applying controlled leveling pressure to eliminate internal stresses and ensure uniform flatness across the entire workpiece.
The Leveltech® series is divided into three distinct models, each catering to specific thickness ranges and material applications:
TF-S Series: Entry-Level Precision Leveling
The TFON Leveltech® S Series is designed for light-duty applications, focusing on thin-gauge materials. It is ideal for manufacturers handling steel, aluminum, and stainless sheets ranging from 0.012 inches to 0.20 inches in thickness.
Key Features:
- Electromechanical PLC Control – Ensures consistent roller pressure for even material correction.
- Quick Changeover System – Allows operators to rapidly adjust the machine for different material thicknesses.
- Compact Footprint – A space-saving design without compromising performance.
- Touchscreen Interface – Easy operation with digital control over leveling gap adjustments.
The TF-S Series is an excellent choice for aerospace, electronics, and precision sheet metal industries where maintaining consistent material thickness and flatness is critical.
Before and After the Leveltech
TF-M Series: Advanced Servo-Hydraulic Leveling
For medium-gauge materials, Wysong introduces the TFON Leveltech® M Series, capable of processing sheets with thicknesses between 0.02 inches and 0.59 inches. Designed for increased accuracy and versatility, this model is a go-to solution for fabricators working with structural components, machine frames, and industrial sheet metal applications.
Key Features:
- Servo-Hydraulic System – Provides superior force distribution for more aggressive stress relief.
- BECKHOFF 12.1” Touchscreen Control – Simplifies operation with a user-friendly interface.
- Automatic Roller Adjustment – Adapts to material variances without manual intervention.
- Overload Protection System – Prevents damage by monitoring force limits.
This series is perfect for automotive, construction, and medium-heavy industrial manufacturing, where improved material consistency enhances the efficiency of bending and forming operations.
TF-L Series: Heavy-Duty Leveling and Stress Relieving
For the most demanding applications, Wysong presents the TFON Leveltech® L Series, designed to handle heavy plate processing with thicknesses up to 1.19 inches. This high-performance machine is built for large-scale manufacturing, providing unparalleled flatness correction and internal stress elimination in thick-gauge steel, stainless, and aluminum materials.
Key Features:
- Robust Servo-Hydraulic PLC Control – Delivers precise pressure adjustments for thick and high-strength metals.
- BECKHOFF 15.1” Touchscreen – Ensures intuitive operation with real-time process monitoring.
- High-Capacity Rollers (3.46 inches in diameter) – Optimized for long-lasting durability and consistent material contact.
- Fully Automated Material Handling Options – Reduces manual labor and increases throughput.
The TF-L Series is tailored for shipbuilding, heavy machinery, military applications, and structural steel fabrication, where achieving precise flatness is crucial for large-scale assembly and welding.
Smart Automation and Efficiency Across All Models
Every machine in the TFON Leveltech® Series is designed with automation and efficiency in mind. Each model integrates cutting-edge features to improve workflow and minimize setup time:
✅ Recipe Storage System – Operators can save and recall optimized leveling settings, reducing errors and increasing repeatability.
✅ Caliper-Assisted Thickness Measuring System – Uses CaliSync technology to ensure accurate thickness input, preventing operator mistakes.
✅ Barcode Scanning System – Automatically loads preset machine values for specific part numbers, streamlining operations.
✅ Torque-Controlled Protection System – Prevents damage by detecting excessive force or incorrect material thickness during processing.
✅ TFON SoftTouch System – Prevents scratches and deformations in delicate materials, ensuring a flawless finish.
Why the TFON Leveltech® Series?
With the introduction of these precision leveling machines, Wysong is addressing a critical need in the metal fabrication industry—the demand for flatter, stress-free metal sheets that improve forming accuracy, reduce waste, and enhance final product quality.
“Fabricators who invest in high-precision cutting and bending systems cannot afford to overlook the importance of proper material leveling,” said Mike Nicora, the Business Development Director at Wysong. “The TFON Leveltech® Series ensures that every sheet entering the production process is flat, stress-relieved, and ready for high-precision fabrication.”
For manufacturers looking to enhance their metal cutting, bending, and forming processes, the TFON Leveltech® Series is a game-changer in ensuring top-tier precision, efficiency, and material consistency.
For more information about the TFON Leveltech® Series or to schedule a machine demonstration, visit www.wysong.us or contact a Wysong representative today.
